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I had this happen once and I would recommend cleaning the fire pot before the next cook. I also used some compressed air using a extended blow gun to clean out the air channel through the fire pot holes, I was amazed how much dust and ash came out at the fan area after almost a year of usage. After doing this the hopper smoke never happen again. I was also using cheap Pit Boss Classic Blend that took forever to build temperature and would smolder after the grill was shut off even when set to Lo and allowed to cool before shutting it off.Ok, to reiterate, smoke generated has started to come out of the pellet hopper. Temp is solid but smoke is going out the wrong end....any help? Thanks.....edit middle of a cook when I discovered the prob
your advice was right on. rectec actually returned an unanswered call and told me in kind words that i wasn't maintaining the fire pot . they were right, the pot was too sooty/ashy. They recommend cleaning it out every three cooks or so. Thanks for you input and correct advice....i appreciate your interestI had this happen once and I would recommend cleaning the fire pot before the next cook. I also use compressed air using a extended blow gun to clean out the air channel through the fire pot holes, I was amazed how much dust and ash came out at the fan area after almost a year of usage. After doing this the hopper smoke never happen again. I was also using cheap Pit Boss Classic Blend that took forever to build temperature and would smolder after the grill was shut off even when set to Lo and allowed to cool before shutting it off.