RT-590: Minimal Overshoot After Lid Opening — MFR and PID Performance

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BChristo

Well-known member
Messages
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Grill(s) owned
  1. Bull
  2. Deck Boss 590
I've recently been tuning my Recteq RT-590 to manage startup temperature overshoot, and I noticed something interesting about how these settings impact performance after opening and closing the lid.

After reducing the Minimum Feed Rate (MFR) to avoid excessive overshoot at startup, I also observed improved performance when the grill was recovering from a lid opening. At the end of this temperature chart, I opened the lid and allowed the grill to cool slightly. When I closed it, the temperature recovered quickly with only a slight overshoot—about 5°F—before stabilizing.

For those unfamiliar, the MFR determines the minimum amount of pellets fed to keep the fire lit during low burn rates. By fine-tuning this setting, I’ve reduced the risk of generating excess residual heat in the burn pot, which could lead to overshoot during recovery periods like this.

The key takeaway is that a lower MFR appears to create a balance that helps the grill avoid large temperature swings, both at startup and after the lid is opened. While the PID controller does an excellent job reacting to temperature changes, the MFR plays a supporting role by ensuring that the baseline heat doesn’t overwhelm the PID’s adjustments.

For those experimenting with this, remember that MFR settings may vary based on the type of pellets you’re using. Hotter-burning pellets like hickory may require a lower MFR than milder pellets like apple. Small adjustments (as little as 0.5%) can make a noticeable difference. (Also, some have noted that too low an MFR can result in larger variance around set temperature when holding temp. Of course, there is a chance that a low MFR with poor pellets could cause a flame out.)

This balance means the grill can maintain steady performance across various conditions, whether it’s during long cooks, startup, or recovering from a lid opening.


Has anyone tried similar adjustments or have insights into how MFR and PID interact in your grill setups?



Images included below for reference.

This was in mid-cook, when I wrapped the brisket.

Set temp is 225. The grill had been on about 4 hours at that point.

IMG_0674.webp





This is at the end of the 12 hour cook. I left the lid open longer, just to make sure the RTD experienced a significant drop in temperature. Note the steep climb back up to set temp and again, only 5 degrees over as the PID settles it back down.

IMG_0676.webp
 
Good info.

When I first got the my Deck Boss 590 I had the MFR at 3.5% (as suggested by the Reqtec person I talked to). I found that in the hot California climate where I'm at, that setting made it difficult to get the smoker to run at lower temps (180-225 degrees). I also noticed that it would go way past that temp during start up.

Now I keep the MFR at about 2-2.5% and it holds those lower temps easily without a lot of overshoot. I also try to keep my lid open for very short periods of time (to spritz the meat etc) and that seems to cause little to no temp overshoot.

We'll see if this setting still works ok during the winter when the temperature outside cools down. (y)
 
Good info.

When I first got the my Deck Boss 590 I had the MFR at 3.5% (as suggested by the Reqtec person I talked to). I found that in the hot California climate where I'm at, that setting made it difficult to get the smoker to run at lower temps (180-225 degrees). I also noticed that it would go way past that temp during start up.

Now I keep the MFR at about 2-2.5% and it holds those lower temps easily without a lot of overshoot. I also try to keep my lid open for very short periods of time (to spritz the meat etc) and that seems to cause little to no temp overshoot.

We'll see if this setting still works ok during the winter when the temperature outside cools down. (y)
Yes, lower outdoor temps are not an issue. The PID also comes into play to account for that.

This cook was overnight at below freezing temps. I had read it would take 8 hours for a 10 lb brisket to reach stall temp. That was wrong. I luckily woke up at 4:00 am to brave the cold and wrap it.

The green is in the "flat" part. It stalled, but -- is it the "point"? -- didn't until approaching 200. I just let it go to see what would happen. Only my second brisket.

Never did get to 200. I started searching about "double stall" and found the "probe it to see if it's done" method. It was very tender.

That was at 2% burning Recteq hickory at first and then the Costco blend.



IMG_0671.webp
 

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