Burger flare up / foil on drip pan

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onesaintsfan

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Grill(s) owned
  1. Deck Boss 590
My first cook of the suggested chicken thighs went good. Still learning , so decided to do burgers today . I lined the drip pan with foil smoothing it out as best I could. Put it on 500. When grill was ready I put burgers on. After 10 min I flipped them. I then noticed a lot of smoke. After about 5 min I checked them and found that my foil had trapped some grease and I had a flame up. I got the burgers off since luckily they were done by that point. So I see in videos everyone lines their drip tray with foil. What did I do wrong? I have the sear plate kit ordered.
 
To foil or not to foil has long been debated on this forum. You will find members staunchly in favor on both sides. I’ve had my Bull for almost 4 years. When I started I used foil in the spirit of keeping everything nice and easy to clean. And yes, while it did help, I found that there was still always some grease that managed to find a way around or through the foil and I had grease on my drip pan anyway. I’m not sure what model you have, but I rarely run mine above 300* (except for pizzas). I’ve found that it’s just as easy to use a plastic putty knife and scrape it off every so often than to take the time and effort to line the tray with foil. Just my $.02, but good luck to you and I trust that you will really enjoy your recent purchase, regardless of whether you use foil or not.

Cheers 🍻
 
Thx. I have a deck boss 590 I got for Christmas. I’ve never owned a pellet grill before. Weber and offset stick burner is all I’ve ever used
Would spraying the pan with a non stick additive help before a cook?
 
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Right now the hardest thing to get use to is the temp swings when you open it check or glaze something
 
Thx. I have a deck boss 590 I got for Christmas. I’ve never owned a pellet grill before. Weber and offset stick burner is all I’ve ever used
Would spraying the pan with a non stick additive help before a cook?

Just cannot do from my very much experience burgers at higher than 300 on the 590 and other similar design Recteqs not made/intended for "HIGH" temp searing grilling. What happened to you occurs regardless of foil on the drip pan or not, hot is hot regardless of covered or not, and all that grease hits that HOT drip pan and you get greasy smoky fire flare ups. Trust me when I tell you that burgers done at 275-300 have a wonderful crusty outside and very juicy inside without the fire and greasy smoke.......just takes a bit longer. ;)
 
One thing I want to do is reverse sear steaks. I ordered the sear kit. How does that work?
 
I reverse sear using my Blackstone griddle, so I can't comment on using these pellet grills.......but many good options mentioned throughout the forum threads, and I am sure you will get some good recommendations in your thread. Got rid of my gas grill which was hardly ever used and replaced with the Blackstone, I "strictly" bought a pellet grill as a low and slow BBQ machine, regardless of the touted temps these can hit "with grease fires" due to the drip pan design.
 
One thing I want to do is reverse sear steaks. I ordered the sear kit. How does that work?
The sear kit will put some nice lines on a steak. If that is enough for you then it does fine. I prefer more crust than some lines (I too have the sear kit for my 700 and Bullseye). You might be better off using a cast iron pan in your deck boss to get an all over sear.
 
The sear kit will put some nice lines on a steak. If that is enough for you then it does fine. I prefer more crust than some lines (I too have the sear kit for my 700 and Bullseye). You might be better off using a cast iron pan in your deck boss to get an all over sear.
Use the flat side of the sear grates, I do it all the time.
 
My first cook of the suggested chicken thighs went good. Still learning , so decided to do burgers today . I lined the drip pan with foil smoothing it out as best I could. Put it on 500. When grill was ready I put burgers on. After 10 min I flipped them. I then noticed a lot of smoke. After about 5 min I checked them and found that my foil had trapped some grease and I had a flame up. I got the burgers off since luckily they were done by that point. So I see in videos everyone lines their drip tray with foil. What did I do wrong? I have the sear plate kit ordered.
My first cook of the suggested chicken thighs went good. Still learning , so decided to do burgers today . I lined the drip pan with foil smoothing it out as best I could. Put it on 500. When grill was ready I put burgers on. After 10 min I flipped them. I then noticed a lot of smoke. After about 5 min I checked them and found that my foil had trapped some grease and I had a flame up. I got the burgers off since luckily they were done by that point. So I see in videos everyone lines their drip tray with foil. What did I do wrong? I have the sear plate kit ordered.
What grill do you have?
 
the temp swings when you open it
If you are talking about a temperature overshoot -- like maybe both at start up and after opening the lid for a bit -- I have exercised that daemon on my 590 by adjusting the "Minimum Feed Rate (MFR)" in the advanced setting on the app to a lower percentage.

I'll bet your MFR was set by default to 3.5% (that's a percentage of maximum feed I believe). I've found that is too high.

It's a strange concept for some, but the grill has to be able to bleed off some heat. The trouble is after a typical startup or trying to reach you "set temp" again after opening the lid, the grill is going to burn hot and fast. As it approaches set temp, it slows down, but not fast enough to stop right at set temp.

Then, when it goes above set temp, it still has to keep the fire going, but it want to cool at the same time, so it drops down to MFR. That obviously still generates a certain amount of heat. If the MFR is too high, it will generate more heat than it can dissipate. Too low of an MFR can allow the fire to go out and will cause some extra fluctuation around set temp due to the nature of the PID controller.

I set mine to 2% and have used 2.5% depending on the pellets. Some pellets, like mesquite, burn hotter. You are probably familiar with that with your offset stick burner.

Anyway, that is what I found solves the overshooting of temperature and helps the grill maintain a lower setting on warm days as well.

I have used the sear kit and also a flat cast iron griddle type pan in my grills for searing steak and crisping up chicken. I like the reverse sear method for steaks. I smoke them until they are within 15 degrees of temp, take them off, raise the temp to 350, 400; whatever you like for searing... then four minutes a side or so as you probably typically do. I like getting the best of both worlds -- smokey flavor and a sear.

Have fun with it, good luck, and welcome!
 
My first cook of the suggested chicken thighs went good. Still learning , so decided to do burgers today . I lined the drip pan with foil smoothing it out as best I could. Put it on 500. When grill was ready I put burgers on. After 10 min I flipped them. I then noticed a lot of smoke. After about 5 min I checked them and found that my foil had trapped some grease and I had a flame up. I got the burgers off since luckily they were done by that point. So I see in videos everyone lines their drip tray with foil. What did I do wrong? I have the sear plate kit ordered.
I have the 1400XL. Heavy Duty Reynolds Wrap fits about perfectly width wise. Tearing off the right length is not really a problem, just takes care. Then come placing the foil on the drip pan, smoothing it out, and finally folding and crimping the edges. Since I last replaced the foil, I've done ribs once, chicken twice, and Delmonico Steaks two nights ago on Grill Grates at Full temp, about 565. It's time for new foil. I like my drip pan looking new.
 

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